rotating machine

---Explanation KPIs--- Mean Time Between Failures: MTBF is a key indicator of asset reliability. It represents the average amount of time between two consecutive failures during normal operation. The higher the value, the better.

Formula: MTBF = runtime / failures

Mean Time to Repair: MTTR focuses on the speed of failure recovery. It indicates how long it takes on average to repair a failure and restore the system to operational condition. The lower the value, the better.

Formula: MTTR = maintenance_time / failures

Asset Availability: Asset availability indicates how often machines are available for use. Higher availability means that the equipment experiences fewer breakdowns and remains operational for a greater amount of time.

Formula: availability = MTBF / (MTBF + MTTR) * 100%

Asset Health Index: A score ranging from 0 (optimal condition) to 5 (worst case) that reflects the overall health status of an asset. How Asset Health Index is being calculated: 1. Hard rule first: If the machine state is "maintenance", the health index is set straight to 5 (worst).

    2. Otherwise it uses 3 inputs:
        Unavailability = 1 - availability
            If the machine is often down (low availability), this gets higher → worse health.

        Drift score = how much measured vs. predicted pressure/flow/power differ over time.
            More mismatch → higher drift score → worse health.

        Efficiency penalty = how far the current efficiency is from the best efficiency point.
            Further from the peak efficiency → higher penalty → worse health.

    3. These are combined into one score:
        score01 = 0.4 * unavailability
                + 0.4 * driftScore
                + 0.2 * effPenalty;

        So: availability (40%) + drift (40%) + efficiency loss (20%).

    4. Convert to index 0–5:
        index = round(score01 * 5)
        Clamp between 0 and 5 and store in this.assetHealth.index.

    Summary: Health index = mix of downtime, sensor/prediction mismatch, and efficiency loss, scaled to a 0–5 scale (0 good, 5 bad).

Remaining Useful Life: the estimated amount of time an asset has until it becomes unusable or requires replacement. How RUL is being calculated: combination of MTBF and Asset Health Index

---KPI message--- The message consists of the following components:

asset tagnumber: unique identifier of an asset
Maintenance mode: If asset in maintenance, this returns true, else this return false
Maintenance Time: Total time the asset has been in maintenance
asset availability
mean time between failures
mean time to repair
asset health index
asset health color: Gives a color based on the asset health index (0 = Darkgreen, 1 = Green, 2 = Yellow, 3 = Orange, 4 = Red, 5 = Darkred.)
total failures: the total number of failures that have occured for a particular asset
Remaining Useful Life: the length from the current time to the end of the useful life

Example message: { asset_tag_number: "L001" maintenance_mode: false maintenance_time: 0.23494861111111115 kpi_asset_availability: 95.83 kpi_mtbf: 1.3505209027777778 kpi_mttr: 0.05873715277777779 kpi_asset_health_index: 2 kpi_asset_health_color: "#FFFF00" kpi_total_failures: 4 remaining_useful_life: 1.0804167222222223 }

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rotating machine

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