first try to standardize

This commit is contained in:
znetsixe
2025-06-25 17:26:13 +02:00
parent b09d9e8327
commit 85eb1eb4a6
8 changed files with 1488 additions and 893 deletions

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@@ -1,3 +1 @@
# convert # rotating machine
Makes unit conversions

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@@ -1,381 +0,0 @@
{
"general": {
"name": {
"default": "Rotating Machine",
"rules": {
"type": "string",
"description": "A human-readable name or label for this machine configuration."
}
},
"id": {
"default": null,
"rules": {
"type": "string",
"nullable": true,
"description": "A unique identifier for this configuration. If not provided, defaults to null."
}
},
"unit": {
"default": "m3/h",
"rules": {
"type": "string",
"description": "The default measurement unit for this configuration (e.g., 'meters', 'seconds', 'unitless')."
}
},
"logging": {
"logLevel": {
"default": "info",
"rules": {
"type": "enum",
"values": [
{
"value": "debug",
"description": "Log messages are printed for debugging purposes."
},
{
"value": "info",
"description": "Informational messages are printed."
},
{
"value": "warn",
"description": "Warning messages are printed."
},
{
"value": "error",
"description": "Error messages are printed."
}
]
}
},
"enabled": {
"default": true,
"rules": {
"type": "boolean",
"description": "Indicates whether logging is active. If true, log messages will be generated."
}
}
}
},
"functionality": {
"softwareType": {
"default": "machine",
"rules": {
"type": "string",
"description": "Specified software type for this configuration."
}
},
"role": {
"default": "RotationalDeviceController",
"rules": {
"type": "string",
"description": "Indicates the role this configuration plays within the system."
}
}
},
"asset": {
"uuid": {
"default": null,
"rules": {
"type": "string",
"nullable": true,
"description": "A universally unique identifier for this asset. May be null if not assigned."
}
},
"geoLocation": {
"default": {},
"rules": {
"type": "object",
"description": "An object representing the asset's physical coordinates or location.",
"schema": {
"x": {
"default": 0,
"rules": {
"type": "number",
"description": "X coordinate of the asset's location."
}
},
"y": {
"default": 0,
"rules": {
"type": "number",
"description": "Y coordinate of the asset's location."
}
},
"z": {
"default": 0,
"rules": {
"type": "number",
"description": "Z coordinate of the asset's location."
}
}
}
}
},
"supplier": {
"default": "Unknown",
"rules": {
"type": "string",
"description": "The supplier or manufacturer of the asset."
}
},
"type": {
"default": "pump",
"rules": {
"type": "string",
"description": "A general classification of the asset tied to the specific software. This is not chosen from the asset dropdown menu."
}
},
"subType": {
"default": "Centrifugal",
"rules": {
"type": "string",
"description": "A more specific classification within 'type'. For example, 'centrifugal' for a centrifugal pump."
}
},
"model": {
"default": "Unknown",
"rules": {
"type": "string",
"description": "A user-defined or manufacturer-defined model identifier for the asset."
}
},
"accuracy": {
"default": null,
"rules": {
"type": "number",
"nullable": true,
"description": "The accuracy of the machine or sensor, typically as a percentage or absolute value."
}
},
"machineCurve": {
"default": {
"nq": {
"1": {
"x": [
1,
2,
3,
4,
5
],
"y": [
10,
20,
30,
40,
50
]
}
},
"np": {
"1": {
"x": [
1,
2,
3,
4,
5
],
"y": [
10,
20,
30,
40,
50
]
}
}
},
"rules": {
"type": "machineCurve",
"description": "All machine curves must have a 'nq' and 'np' curve. nq stands for the flow curve, np stands for the power curve. Together they form the efficiency curve."
}
}
},
"mode": {
"current": {
"default": "auto",
"rules": {
"type": "enum",
"values": [
{
"value": "auto",
"description": "Machine accepts setpoints from a parent controller and runs autonomously."
},
{
"value": "virtualControl",
"description": "Controlled via GUI setpoints; ignores parent commands."
},
{
"value": "fysicalControl",
"description": "Controlled via physical buttons or switches; ignores external automated commands."
},
{
"value": "maintenance",
"description": "No active control from auto, virtual, or fysical sources."
}
],
"description": "The operational mode of the machine."
}
},
"allowedActions":{
"default":{},
"rules": {
"type": "object",
"schema":{
"auto": {
"default": ["statusCheck", "execMovement", "execSequence", "emergencyStop"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Actions allowed in auto mode."
}
},
"virtualControl": {
"default": ["statusCheck", "execMovement", "execSequence", "emergencyStop"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Actions allowed in virtualControl mode."
}
},
"fysicalControl": {
"default": ["statusCheck", "emergencyStop"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Actions allowed in fysicalControl mode."
}
},
"maintenance": {
"default": ["statusCheck"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Actions allowed in maintenance mode."
}
}
},
"description": "Information about valid command sources recognized by the machine."
}
},
"allowedSources":{
"default": {},
"rules": {
"type": "object",
"schema":{
"auto": {
"default": ["parent", "GUI", "fysical"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Sources allowed in auto mode."
}
},
"virtualControl": {
"default": ["GUI", "fysical"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Sources allowed in virtualControl mode."
}
},
"fysicalControl": {
"default": ["fysical"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Sources allowed in fysicalControl mode."
}
}
},
"description": "Information about valid command sources recognized by the machine."
}
}
},
"source": {
"default": "parent",
"rules": {
"type": "enum",
"values": [
{
"value": "parent",
"description": "Commands are received from a parent controller."
},
{
"value": "GUI",
"description": "Commands are received from a graphical user interface."
},
{
"value": "fysical",
"description": "Commands are received from physical buttons or switches."
}
],
"description": "Information about valid command sources recognized by the machine."
}
},
"sequences":{
"default":{},
"rules": {
"type": "object",
"schema": {
"startup": {
"default": ["starting","warmingup","operational"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Sequence of states for starting up the machine."
}
},
"shutdown": {
"default": ["stopping","coolingdown","idle"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Sequence of states for shutting down the machine."
}
},
"emergencystop": {
"default": ["emergencystop","off"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Sequence of states for an emergency stop."
}
},
"boot": {
"default": ["idle","starting","warmingup","operational"],
"rules": {
"type": "set",
"itemType": "string",
"description": "Sequence of states for booting up the machine."
}
}
}
},
"description": "Predefined sequences of states for the machine."
},
"calculationMode": {
"default": "medium",
"rules": {
"type": "enum",
"values": [
{
"value": "low",
"description": "Calculations run at fixed intervals (time-based)."
},
{
"value": "medium",
"description": "Calculations run when new setpoints arrive or measured changes occur (event-driven)."
},
{
"value": "high",
"description": "Calculations run on all event-driven info, including every movement."
}
],
"description": "The frequency at which calculations are performed."
}
}
}

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@@ -17,8 +17,7 @@
"author": "Rene De Ren", "author": "Rene De Ren",
"license": "SEE LICENSE", "license": "SEE LICENSE",
"dependencies": { "dependencies": {
"generalFunctions": "git+https://gitea.centraal.wbd-rd.nl/RnD/generalFunctions.git", "generalFunctions": "git+https://gitea.centraal.wbd-rd.nl/RnD/generalFunctions.git"
"convert": "git+https://gitea.centraal.wbd-rd.nl/RnD/convert.git"
}, },
"node-red": { "node-red": {
"nodes": { "nodes": {

247
rotatingMachine copy.js Normal file
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@@ -0,0 +1,247 @@
module.exports = function (RED) {
function rotatingMachine(config) {
RED.nodes.createNode(this, config);
var node = this;
try {
// Load Machine class and curve data
const Machine = require("./dependencies/machine/machine");
const OutputUtils = require("../generalFunctions/helper/outputUtils");
const machineConfig = {
general: {
name: config.name || "Default Machine",
id: node.id,
logging: {
enabled: config.eneableLog,
logLevel: config.logLevel
}
},
asset: {
supplier: config.supplier || "Unknown",
type: config.machineType || "generic",
subType: config.subType || "generic",
model: config.model || "generic",
machineCurve: config.machineCurve
}
};
const stateConfig = {
general: {
logging: {
enabled: config.eneableLog,
logLevel: config.logLevel
}
},
movement: {
speed: Number(config.speed)
},
time: {
starting: Number(config.startup),
warmingup: Number(config.warmup),
stopping: Number(config.shutdown),
coolingdown: Number(config.cooldown)
}
};
// Create machine instance
const m = new Machine(machineConfig, stateConfig);
// put m on node memory as source
node.source = m;
//load output utils
const output = new OutputUtils();
function updateNodeStatus() {
try {
const mode = m.currentMode;
const state = m.state.getCurrentState();
const flow = Math.round(m.measurements.type("flow").variant("predicted").position('downstream').getCurrentValue());
const power = Math.round(m.measurements.type("power").variant("predicted").position('upstream').getCurrentValue());
let symbolState;
switch(state){
case "off":
symbolState = "⬛";
break;
case "idle":
symbolState = "⏸️";
break;
case "operational":
symbolState = "⏵️";
break;
case "starting":
symbolState = "⏯️";
break;
case "warmingup":
symbolState = "🔄";
break;
case "accelerating":
symbolState = "⏩";
break;
case "stopping":
symbolState = "⏹️";
break;
case "coolingdown":
symbolState = "❄️";
break;
case "decelerating":
symbolState = "⏪";
break;
}
const position = m.state.getCurrentPosition();
const roundedPosition = Math.round(position * 100) / 100;
let status;
switch (state) {
case "off":
status = { fill: "red", shape: "dot", text: `${mode}: OFF` };
break;
case "idle":
status = { fill: "blue", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "operational":
status = { fill: "green", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
case "starting":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "warmingup":
status = { fill: "green", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
case "accelerating":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}%| 💨${flow}m³/h | ⚡${power}kW` };
break;
case "stopping":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "coolingdown":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "decelerating":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState} - ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
default:
status = { fill: "grey", shape: "dot", text: `${mode}: ${symbolState}` };
}
return status;
} catch (error) {
node.error("Error in updateNodeStatus: " + error.message);
return { fill: "red", shape: "ring", text: "Status Error" };
}
}
function tick() {
try {
const status = updateNodeStatus();
node.status(status);
//get output
const classOutput = m.getOutput();
const dbOutput = output.formatMsg(classOutput, m.config, "influxdb");
const pOutput = output.formatMsg(classOutput, m.config, "process");
//console.log(pOutput);
//only send output on values that changed
let msgs = [];
msgs[0] = pOutput;
msgs[1] = dbOutput;
node.send(msgs);
} catch (error) {
node.error("Error in tick function: " + error);
node.status({ fill: "red", shape: "ring", text: "Tick Error" });
}
}
// register child on first output this timeout is needed because of node - red stuff
setTimeout(
() => {
/*---execute code on first start----*/
let msgs = [];
msgs[2] = { topic : "registerChild" , payload: node.id, positionVsParent: "upstream" };
msgs[3] = { topic : "registerChild" , payload: node.id, positionVsParent: "downstream" };
//send msg
this.send(msgs);
},
100
);
//declare refresh interval internal node
setTimeout(
() => {
//---execute code on first start----
this.interval_id = setInterval(function(){ tick() },1000)
},
1000
);
node.on("input", function(msg, send, done) {
try {
/* Update to complete event based node by putting the tick function after an input event */
switch(msg.topic) {
case 'registerChild':
const childId = msg.payload;
const childObj = RED.nodes.getNode(childId);
m.childRegistrationUtils.registerChild(childObj.source ,msg.positionVsParent);
break;
case 'setMode':
m.setMode(msg.payload);
break;
case 'execSequence':
const { source, action, parameter } = msg.payload;
m.handleInput(source, action, parameter);
break;
case 'execMovement':
const { source: mvSource, action: mvAction, setpoint } = msg.payload;
m.handleInput(mvSource, mvAction, Number(setpoint));
break;
case 'flowMovement':
const { source: fmSource, action: fmAction, setpoint: fmSetpoint } = msg.payload;
m.handleInput(fmSource, fmAction, Number(fmSetpoint));
break;
case 'emergencystop':
const { source: esSource, action: esAction } = msg.payload;
m.handleInput(esSource, esAction);
break;
case 'showCompleteCurve':
m.showCompleteCurve();
send({ topic : "Showing curve" , payload: m.showCompleteCurve() });
break;
case 'CoG':
m.showCoG();
send({ topic : "Showing CoG" , payload: m.showCoG() });
break;
}
if (done) done();
} catch (error) {
node.error("Error processing input: " + error.message);
if (done) done(error);
}
});
node.on('close', function(done) {
if (node.interval_id) clearTimeout(node.interval_id);
if (node.tick_interval) clearInterval(node.tick_interval);
if (done) done();
});
} catch (error) {
node.error("Fatal error in node initialization: " + error.stack);
node.status({fill: "red", shape: "ring", text: "Fatal Error"});
}
}
RED.nodes.registerType("rotatingMachine", rotatingMachine);
};

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@@ -1,282 +1,132 @@
<script type="module"> <!-- Load the dynamic menu & config endpoints -->
<script src="/rotatingMachine/menu.js"></script>
import * as menuUtils from "/generalFunctions/helper/menuUtils.js"; <script src="/rotatingMachine/configData.js"></script>
import nodeTemplates from "/generalFunctions/helper/nodeTemplates.js";
// Grab the asset template from nodeTemplates <script>
const tm = nodeTemplates.asset; RED.nodes.registerType("rotatingMachine", {
category: "EVOLV",
RED.nodes.registerType("rotatingMachine", { color: "#4f8582",
category: tm.category, defaults: {
color: tm.color, // Define default properties
defaults: { name: { value: "", required: true }, // use asset category as name ?
...tm.defaults,
machineCurve: { value: {} }, // used to interpolate values
speed: { value: 1, required: true },
startup: { value: 0, required: false },
warmup: { value: 0, required: false },
shutdown:{ value: 0, required: false },
cooldown:{ value: 0, required: false },
},
inputs: tm.inputs,
outputs: tm.outputs,
inputLabels: tm.inputLabels,
outputLabels: tm.outputLabels,
icon: tm.icon,
label: function () { // Define specific properties
return this.name || "asset"; speed: { value: 1, required: true },
}, startup: { value: 0 },
warmup: { value: 0 },
oneditprepare: function () { shutdown: { value: 0 },
const node = this; machineCurve : { value: {}},
console.log("------------ Edit Prepare for Rotating Machine Node ------------");
// specific fields of node
const elements = {
speed: document.getElementById("node-input-speed"),
startup: document.getElementById("node-input-startup"),
warmup: document.getElementById("node-input-warmup"),
shutdown: document.getElementById("node-input-shutdown"),
cooldown: document.getElementById("node-input-cooldown"),
};
// Loop through tm.elements to add non-specific elements //define asset properties
Object.keys(tm.elements).forEach(key => { uuid: { value: "" },
elements[key] = document.getElementById(tm.elements[key]); supplier: { value: "" },
}); category: { value: "" },
assetType: { value: "" },
model: { value: "" },
unit: { value: "" },
console.log("Elements:", elements); //logger properties
enableLog: { value: false },
logLevel: { value: "error" },
const projecSettingstURL = tm.projectSettingsURL; //physicalAspect
console.log("Project settings URL:", projecSettingstURL); positionVsParent: { value: "" },
try{
// Fetch project settings
menuUtils.fetchProjectData(projecSettingstURL)
.then((projectSettings) => {
//assign to node vars
node.configUrls = projectSettings.configUrls;
const { cloudConfigURL, localConfigURL } = menuUtils.getSpecificConfigUrl("rotatingMachine",node.configUrls.cloud.taggcodeAPI);
node.configUrls.cloud.config = cloudConfigURL; // first call
node.configUrls.local.config = localConfigURL; // backup call
node.locationId = projectSettings.locationId;
node.uuid = projectSettings.uuid;
// Gets the ID of the active workspace (Flow)
const activeFlowId = RED.workspaces.active(); //fetches active flow id
node.processId = activeFlowId;
// UI elements
menuUtils.initBasicToggles(elements);
menuUtils.fetchAndPopulateDropdowns(node.configUrls, elements, node); // function for all assets
})
}catch(e){
console.log("Error fetching project settings", e);
}
if(node.d){
//this means node is disabled
console.log("Current status of node is disabled");
}
}, },
inputs: 1,
oneditsave: function () { outputs: 3,
inputLabels: ["Input"],
outputLabels: ["process", "dbase", "parent"],
icon: "font-awesome/fa-tachometer",
label: function() {
return this.name || "rotatingMachine";
},
oneditprepare: function() {
// wait for the menu scripts to load
const waitForMenuData = () => {
if (window.EVOLV?.nodes?.rotatingMachine?.initEditor) {
window.EVOLV.nodes.rotatingMachine.initEditor(this);
} else {
setTimeout(waitForMenuData, 50);
}
};
waitForMenuData();
// your existing projectsettings & asset dropdown logic can remain here
document.getElementById("node-input-speed"),
document.getElementById("node-input-startup"),
document.getElementById("node-input-warmup"),
document.getElementById("node-input-shutdown"),
document.getElementById("node-input-cooldown")
},
oneditsave: function() {
const node = this; const node = this;
// save asset fields
console.log(`------------ Saving changes to node ------------`); if (window.EVOLV?.nodes?.rotatingMachine?.assetMenu?.saveEditor) {
console.log(`${node.uuid}`); window.EVOLV.nodes.rotatingMachine.assetMenu.saveEditor(this);
}
//save basic properties // save logger fields
["name", "unit", "supplier", "subType", "model"].forEach( if (window.EVOLV?.nodes?.rotatingMachine?.loggerMenu?.saveEditor) {
(field) => { window.EVOLV.nodes.rotatingMachine.loggerMenu.saveEditor(this);
const element = document.getElementById(`node-input-${field}`); }
if (element) { // save position field
node[field] = element.value || ""; if (window.EVOLV?.nodes?.rotatingMachine?.positionMenu?.saveEditor) {
} window.EVOLV.nodes.rotatingMachine.positionMenu.saveEditor(this);
} }
); // …plus any custom saves for speed, startup, etc.
// Save numeric and boolean properties
["speed", "startup", "warmup", "shutdown", "cooldown"].forEach( ["speed", "startup", "warmup", "shutdown", "cooldown"].forEach(
(field) => { (field) => (node[field] = parseFloat(document.getElementById(`node-input-${field}`).value) || 0)
const element = document.getElementById(`node-input-${field}`);
if (element) {
node[field] = Number(element.value) || 0;
}
}
); );
/* }
//local db
node[field] = node["modelMetadata"][field];
//central db
node[field] = node["modelMetadata"]["product_model_meta"][field];
*/
//save meta data curve central db
["machineCurve"].forEach(
(field) => {
node[field] = node.modelMetadata.product_model_meta
? node.modelMetadata.product_model_meta[field]
: node.modelMetadata[field];
//console.log(node[field]);
console.log("Machine curve saved");
}
);
const logLevelElement = document.getElementById("node-input-logLevel");
node.logLevel = logLevelElement ? logLevelElement.value || "info" : "info";
if (!node.unit) {
RED.notify("Unit selection is required.", "error");
}
if (node.subType && !node.unit) {
RED.notify("Unit must be set when specifying a subtype.", "error");
}
try{
console.log("Saving assetID and tagnumber");
console.log(node.assetTagCode);
// Fetch project settings
menuUtils.apiCall(node,node.configUrls)
.then((response) => {
console.log(" ====<<>>>> API call response", response);
//save response to node information
node.assetId = response.asset_id;
node.assetTagCode = response.asset_tag_number;
})
.catch((error) => {
console.log("Error during API call", error);
});
}catch(e){
console.log("Error saving assetID and tagnumber", e);
}
},
}); });
</script>
</script> <!-- Main UI Template -->
<script type="text/html" data-template-name="rotatingMachine">
<!-- Main UI Template -->
<script type="text/html" data-template-name="rotatingMachine">
<div class="form-row">
<label for="node-input-name"><i class="fa fa-tag"></i> Name</label>
<input
type="text"
id="node-input-name"
placeholder="Machine Name"
style="width:70%;"
/>
</div>
<div class="form-row">
<label for="node-input-speed"><i class="fa fa-clock-o"></i> Reaction Speed</label>
<input type="number" id="node-input-speed" placeholder="1" />
</div>
<div class="form-row">
<label for="node-input-startup"><i class="fa fa-clock-o"></i> Startup Time</label>
<input type="number" id="node-input-startup" placeholder="0" />
</div>
<div class="form-row">
<label for="node-input-warmup"><i class="fa fa-clock-o"></i> Warmup Time</label>
<input type="number" id="node-input-warmup" placeholder="0" />
</div>
<div class="form-row">
<label for="node-input-shutdown"><i class="fa fa-clock-o"></i> Shutdown Time</label>
<input type="number" id="node-input-shutdown" placeholder="0" />
</div>
<div class="form-row">
<label for="node-input-cooldown"><i class="fa fa-clock-o"></i> Cooldown Time</label>
<input type="number" id="node-input-cooldown" placeholder="0" />
</div>
<!-- Optional Extended Fields: supplier, type, subType, model --> <!-- Machine-specific controls -->
<hr /> <div class="form-row">
<div class="form-row"> <label for="node-input-speed"><i class="fa fa-clock-o"></i> Reaction Speed</label>
<label for="node-input-supplier" <input type="number" id="node-input-speed" style="width:60%;" />
><i class="fa fa-industry"></i> Supplier</label </div>
> <div class="form-row">
<select id="node-input-supplier" style="width:60%;"> <label for="node-input-startup"><i class="fa fa-clock-o"></i> Startup Time</label>
<option value="">(optional)</option> <input type="number" id="node-input-startup" style="width:60%;" />
</select> </div>
</div> <div class="form-row">
<div class="form-row"> <label for="node-input-warmup"><i class="fa fa-clock-o"></i> Warmup Time</label>
<label for="node-input-subType" <input type="number" id="node-input-warmup" style="width:60%;" />
><i class="fa fa-puzzle-piece"></i> SubType</label </div>
> <div class="form-row">
<select id="node-input-subType" style="width:60%;"> <label for="node-input-shutdown"><i class="fa fa-clock-o"></i> Shutdown Time</label>
<option value="">(optional)</option> <input type="number" id="node-input-shutdown" style="width:60%;" />
</select> </div>
</div> <div class="form-row">
<div class="form-row"> <label for="node-input-cooldown"><i class="fa fa-clock-o"></i> Cooldown Time</label>
<label for="node-input-model"><i class="fa fa-wrench"></i> Model</label> <input type="number" id="node-input-cooldown" style="width:60%;" />
<select id="node-input-model" style="width:60%;">
<option value="">(optional)</option>
</select>
</div>
<div class="form-row">
<label for="node-input-unit"><i class="fa fa-balance-scale"></i> Unit</label>
<select id="node-input-unit" style="width:60%;"></select>
</div>
<hr />
<!-- loglevel checkbox -->
<div class="form-row">
<label for="node-input-enableLog"
><i class="fa fa-cog"></i> Enable Log</label
>
<input
type="checkbox"
id="node-input-enableLog"
style="width:20px; vertical-align:baseline;"
/>
<span>Enable logging</span>
</div>
<div class="form-row" id="row-logLevel">
<label for="node-input-logLevel"><i class="fa fa-cog"></i> Log Level</label>
<select id="node-input-logLevel" style="width:60%;">
<option value="info">Info</option>
<option value="debug">Debug</option>
<option value="warn">Warn</option>
<option value="error">Error</option>
</select>
</div> </div>
</script> <!-- Asset fields injected here -->
<div id="asset-fields-placeholder"></div>
<script type="text/html" data-help-name="rotatingMachine">
<p> <!-- Logger fields injected here -->
<b>Rotating Machine Node</b>: Configure the behavior of a rotating machine <div id="logger-fields-placeholder"></div>
used in a digital twin.
</p> <!-- Position fields injected here -->
<ul> <div id="position-fields-placeholder"></div>
<li><b>Supplier:</b> Select a supplier to populate machine options.</li>
<li><b>SubType:</b> Select a subtype if applicable to further categorize the asset.</li> </script>
<li><b>Model:</b> Define the specific model for more granular asset configuration.</li>
<li><b>Unit:</b> Assign a unit to standardize measurements or operations.</li> <script type="text/html" data-help-name="rotatingMachine">
<li><b>Speed:</b> Reaction speed of the machine in response to inputs.</li> <p><b>Rotating Machine Node</b>: Configure a rotatingmachine asset.</p>
<li><b>Startup:</b> Define the startup time for the machine.</li> <ul>
<li><b>Warmup:</b> Define the warmup time for the machine.</li> <li><b>Reaction Speed, Startup, Warmup, Shutdown, Cooldown:</b> timing parameters.</li>
<li><b>Shutdown:</b> Define the shutdown time for the machine.</li> <li><b>Supplier / SubType / Model / Unit:</b> choose via Asset menu.</li>
<li><b>Cooldown:</b> Define the cooldown time for the machine.</li> <li><b>Enable Log / Log Level:</b> toggle via Logger menu.</li>
<li><b>Enable Log:</b> Enable or disable logging for the machine.</li> <li><b>Position:</b> set Upstream / At Equipment / Downstream via Position menu.</li>
<li><b>Log Level:</b> Set the log level (Info, Debug, Warn, Error).</li> </ul>
</ul> </script>
</script>

View File

@@ -1,247 +1,35 @@
module.exports = function (RED) { const nameOfNode = 'rotatingMachine';
function rotatingMachine(config) { const NodeClass = require('./src/nodeClass.js');
const { MenuManager, configManager } = require('generalFunctions');
module.exports = function(RED) {
// 1) Register the node type and delegate to your class
RED.nodes.registerType(nameOfNode, function(config) {
RED.nodes.createNode(this, config); RED.nodes.createNode(this, config);
var node = this; this.nodeClass = new NodeClass(config, RED, this, nameOfNode);
});
// 2) Setup the dynamic menu & config endpoints
const menuMgr = new MenuManager();
const cfgMgr = new configManager();
// Serve /rotatingMachine/menu.js
RED.httpAdmin.get(`/${nameOfNode}/menu.js`, (req, res) => {
try { try {
// Load Machine class and curve data const script = menuMgr.createEndpoint(nameOfNode, ['asset','logger','position']);
const Machine = require("./dependencies/machine/machine"); res.type('application/javascript').send(script);
const OutputUtils = require("../generalFunctions/helper/outputUtils"); } catch (err) {
res.status(500).send(`// Error generating menu: ${err.message}`);
const machineConfig = {
general: {
name: config.name || "Default Machine",
id: node.id,
logging: {
enabled: config.eneableLog,
logLevel: config.logLevel
}
},
asset: {
supplier: config.supplier || "Unknown",
type: config.machineType || "generic",
subType: config.subType || "generic",
model: config.model || "generic",
machineCurve: config.machineCurve
}
};
const stateConfig = {
general: {
logging: {
enabled: config.eneableLog,
logLevel: config.logLevel
}
},
movement: {
speed: Number(config.speed)
},
time: {
starting: Number(config.startup),
warmingup: Number(config.warmup),
stopping: Number(config.shutdown),
coolingdown: Number(config.cooldown)
}
};
// Create machine instance
const m = new Machine(machineConfig, stateConfig);
// put m on node memory as source
node.source = m;
//load output utils
const output = new OutputUtils();
function updateNodeStatus() {
try {
const mode = m.currentMode;
const state = m.state.getCurrentState();
const flow = Math.round(m.measurements.type("flow").variant("predicted").position('downstream').getCurrentValue());
const power = Math.round(m.measurements.type("power").variant("predicted").position('upstream').getCurrentValue());
let symbolState;
switch(state){
case "off":
symbolState = "⬛";
break;
case "idle":
symbolState = "⏸️";
break;
case "operational":
symbolState = "⏵️";
break;
case "starting":
symbolState = "⏯️";
break;
case "warmingup":
symbolState = "🔄";
break;
case "accelerating":
symbolState = "⏩";
break;
case "stopping":
symbolState = "⏹️";
break;
case "coolingdown":
symbolState = "❄️";
break;
case "decelerating":
symbolState = "⏪";
break;
}
const position = m.state.getCurrentPosition();
const roundedPosition = Math.round(position * 100) / 100;
let status;
switch (state) {
case "off":
status = { fill: "red", shape: "dot", text: `${mode}: OFF` };
break;
case "idle":
status = { fill: "blue", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "operational":
status = { fill: "green", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
case "starting":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "warmingup":
status = { fill: "green", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
case "accelerating":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}%| 💨${flow}m³/h | ⚡${power}kW` };
break;
case "stopping":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "coolingdown":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "decelerating":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState} - ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
default:
status = { fill: "grey", shape: "dot", text: `${mode}: ${symbolState}` };
}
return status;
} catch (error) {
node.error("Error in updateNodeStatus: " + error.message);
return { fill: "red", shape: "ring", text: "Status Error" };
}
}
function tick() {
try {
const status = updateNodeStatus();
node.status(status);
//get output
const classOutput = m.getOutput();
const dbOutput = output.formatMsg(classOutput, m.config, "influxdb");
const pOutput = output.formatMsg(classOutput, m.config, "process");
//console.log(pOutput);
//only send output on values that changed
let msgs = [];
msgs[0] = pOutput;
msgs[1] = dbOutput;
node.send(msgs);
} catch (error) {
node.error("Error in tick function: " + error);
node.status({ fill: "red", shape: "ring", text: "Tick Error" });
}
}
// register child on first output this timeout is needed because of node - red stuff
setTimeout(
() => {
/*---execute code on first start----*/
let msgs = [];
msgs[2] = { topic : "registerChild" , payload: node.id, positionVsParent: "upstream" };
msgs[3] = { topic : "registerChild" , payload: node.id, positionVsParent: "downstream" };
//send msg
this.send(msgs);
},
100
);
//declare refresh interval internal node
setTimeout(
() => {
//---execute code on first start----
this.interval_id = setInterval(function(){ tick() },1000)
},
1000
);
node.on("input", function(msg, send, done) {
try {
/* Update to complete event based node by putting the tick function after an input event */
switch(msg.topic) {
case 'registerChild':
const childId = msg.payload;
const childObj = RED.nodes.getNode(childId);
m.childRegistrationUtils.registerChild(childObj.source ,msg.positionVsParent);
break;
case 'setMode':
m.setMode(msg.payload);
break;
case 'execSequence':
const { source, action, parameter } = msg.payload;
m.handleInput(source, action, parameter);
break;
case 'execMovement':
const { source: mvSource, action: mvAction, setpoint } = msg.payload;
m.handleInput(mvSource, mvAction, Number(setpoint));
break;
case 'flowMovement':
const { source: fmSource, action: fmAction, setpoint: fmSetpoint } = msg.payload;
m.handleInput(fmSource, fmAction, Number(fmSetpoint));
break;
case 'emergencystop':
const { source: esSource, action: esAction } = msg.payload;
m.handleInput(esSource, esAction);
break;
case 'showCompleteCurve':
m.showCompleteCurve();
send({ topic : "Showing curve" , payload: m.showCompleteCurve() });
break;
case 'CoG':
m.showCoG();
send({ topic : "Showing CoG" , payload: m.showCoG() });
break;
}
if (done) done();
} catch (error) {
node.error("Error processing input: " + error.message);
if (done) done(error);
}
});
node.on('close', function(done) {
if (node.interval_id) clearTimeout(node.interval_id);
if (node.tick_interval) clearInterval(node.tick_interval);
if (done) done();
});
} catch (error) {
node.error("Fatal error in node initialization: " + error.stack);
node.status({fill: "red", shape: "ring", text: "Fatal Error"});
} }
} });
RED.nodes.registerType("rotatingMachine", rotatingMachine); // Serve /rotatingMachine/configData.js
RED.httpAdmin.get(`/${nameOfNode}/configData.js`, (req, res) => {
try {
const script = cfgMgr.createEndpoint(nameOfNode);
res.type('application/javascript').send(script);
} catch (err) {
res.status(500).send(`// Error generating configData: ${err.message}`);
}
});
}; };

293
src/nodeClass.js Normal file
View File

@@ -0,0 +1,293 @@
/**
* measurement.class.js
*
* Encapsulates all node logic in a reusable class. In future updates we can split this into multiple generic classes and use the config to specifiy which ones to use.
* This allows us to keep the Node-RED node clean and focused on wiring up the UI and event handlers.
*/
const { outputUtils, configManager } = require('generalFunctions');
const Specific = require("./specificClass");
/**
* Class representing a Node-RED node.
*/
class nodeClass {
/**
* Create a Node.
* @param {object} uiConfig - Node-RED node configuration.
* @param {object} RED - Node-RED runtime API.
*/
constructor(uiConfig, RED, nodeInstance, nameOfNode) {
// Preserve RED reference for HTTP endpoints if needed
this.node = nodeInstance; // This is the Node-RED node instance, we can use this to send messages and update status
this.RED = RED; // This is the Node-RED runtime API, we can use this to create endpoints if needed
this.name = nameOfNode; // This is the name of the node, it should match the file name and the node type in Node-RED
this.source = null; // Will hold the specific class instance
// Load default & UI config
this._loadConfig(uiConfig,this.node);
// Instantiate core Measurement class
this._setupSpecificClass();
// Wire up event and lifecycle handlers
this._bindEvents();
this._registerChild();
this._startTickLoop();
this._attachInputHandler();
this._attachCloseHandler();
}
/**
* Load and merge default config with user-defined settings.
* @param {object} uiConfig - Raw config from Node-RED UI.
*/
_loadConfig(uiConfig,node) {
const cfgMgr = new configManager();
this.defaultConfig = cfgMgr.getConfig(this.name);
// Merge UI config over defaults
this.config = {
general: {
name: uiConfig.name,
id: node.id, // node.id is for the child registration process
unit: uiConfig.unit, // add converter options later to convert to default units (need like a model that defines this which units we are going to use and then conver to those standards)
logging: {
enabled: uiConfig.enableLog,
logLevel: uiConfig.logLevel
}
},
asset: {
uuid: uiConfig.assetUuid, //need to add this later to the asset model
tagCode: uiConfig.assetTagCode, //need to add this later to the asset model
supplier: uiConfig.supplier,
category: uiConfig.category, //add later to define as the software type
type: uiConfig.assetType,
model: uiConfig.model,
unit: uiConfig.unit
},
functionality: {
positionVsParent: uiConfig.positionVsParent || 'atEquipment', // Default to 'atEquipment' if not specified
}
};
// Utility for formatting outputs
this._output = new outputUtils();
}
/**
* Instantiate the core Measurement logic and store as source.
*/
_setupSpecificClass() {
// need extra state for this
const stateConfig = {
general: {
logging: {
enabled: config.eneableLog,
logLevel: config.logLevel
}
},
movement: {
speed: Number(config.speed)
},
time: {
starting: Number(config.startup),
warmingup: Number(config.warmup),
stopping: Number(config.shutdown),
coolingdown: Number(config.cooldown)
}
};
this.source = new Specific(this.config, stateConfig);
}
/**
* Bind Measurement events to Node-RED status updates. Using internal emitter. --> REMOVE LATER WE NEED ONLY COMPLETE CHILDS AND THEN CHECK FOR UPDATES
*/
_bindEvents() {
this.source.emitter.on('mAbs', (val) => {
this.node.status({ fill: 'green', shape: 'dot', text: `${val} ${this.config.general.unit}` });
});
}
_updateNodeStatus() {
const m = this.source;
try {
const mode = m.currentMode;
const state = m.state.getCurrentState();
const flow = Math.round(m.measurements.type("flow").variant("predicted").position('downstream').getCurrentValue());
const power = Math.round(m.measurements.type("power").variant("predicted").position('upstream').getCurrentValue());
let symbolState;
switch(state){
case "off":
symbolState = "⬛";
break;
case "idle":
symbolState = "⏸️";
break;
case "operational":
symbolState = "⏵️";
break;
case "starting":
symbolState = "⏯️";
break;
case "warmingup":
symbolState = "🔄";
break;
case "accelerating":
symbolState = "⏩";
break;
case "stopping":
symbolState = "⏹️";
break;
case "coolingdown":
symbolState = "❄️";
break;
case "decelerating":
symbolState = "⏪";
break;
}
const position = m.state.getCurrentPosition();
const roundedPosition = Math.round(position * 100) / 100;
let status;
switch (state) {
case "off":
status = { fill: "red", shape: "dot", text: `${mode}: OFF` };
break;
case "idle":
status = { fill: "blue", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "operational":
status = { fill: "green", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
case "starting":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "warmingup":
status = { fill: "green", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
case "accelerating":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState} | ${roundedPosition}%| 💨${flow}m³/h | ⚡${power}kW` };
break;
case "stopping":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "coolingdown":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState}` };
break;
case "decelerating":
status = { fill: "yellow", shape: "dot", text: `${mode}: ${symbolState} - ${roundedPosition}% | 💨${flow}m³/h | ⚡${power}kW` };
break;
default:
status = { fill: "grey", shape: "dot", text: `${mode}: ${symbolState}` };
}
return status;
} catch (error) {
node.error("Error in updateNodeStatus: " + error.message);
return { fill: "red", shape: "ring", text: "Status Error" };
}
}
/**
* Register this node as a child upstream and downstream.
* Delayed to avoid Node-RED startup race conditions.
*/
_registerChild() {
setTimeout(() => {
this.node.send([
null,
null,
{ topic: 'registerChild', payload: this.config.general.id, positionVsParent: this.config?.functionality?.positionVsParent || 'atEquipment' },
]);
}, 100);
}
/**
* Start the periodic tick loop to drive the Measurement class.
*/
_startTickLoop() {
setTimeout(() => {
this._tickInterval = setInterval(() => this._tick(), 1000);
// Update node status on nodered screen every second ( this is not the best way to do this, but it works for now)
this._statusInterval = setInterval(() => {
const status = this._updateNodeStatus();
this.node.status(status);
}, 1000);
}, 1000);
}
/**
* Execute a single tick: update measurement, format and send outputs.
*/
_tick() {
this.source.tick();
const raw = this.source.getOutput();
const processMsg = this._output.formatMsg(raw, this.config, 'process');
const influxMsg = this._output.formatMsg(raw, this.config, 'influxdb');
// Send only updated outputs on ports 0 & 1
this.node.send([processMsg, influxMsg]);
}
/**
* Attach the node's input handler, routing control messages to the class.
*/
_attachInputHandler() {
this.node.on('input', (msg, send, done) => {
/* Update to complete event based node by putting the tick function after an input event */
const m = this.source;
switch(msg.topic) {
case 'registerChild':
const childId = msg.payload;
const childObj = this.RED.nodes.getNode(childId);
m.childRegistrationUtils.registerChild(childObj.source ,msg.positionVsParent);
break;
case 'setMode':
m.setMode(msg.payload);
break;
case 'execSequence':
const { source, action, parameter } = msg.payload;
m.handleInput(source, action, parameter);
break;
case 'execMovement':
const { source: mvSource, action: mvAction, setpoint } = msg.payload;
m.handleInput(mvSource, mvAction, Number(setpoint));
break;
case 'flowMovement':
const { source: fmSource, action: fmAction, setpoint: fmSetpoint } = msg.payload;
m.handleInput(fmSource, fmAction, Number(fmSetpoint));
break;
case 'emergencystop':
const { source: esSource, action: esAction } = msg.payload;
m.handleInput(esSource, esAction);
break;
case 'showCompleteCurve':
m.showCompleteCurve();
send({ topic : "Showing curve" , payload: m.showCompleteCurve() });
break;
case 'CoG':
m.showCoG();
send({ topic : "Showing CoG" , payload: m.showCoG() });
break;
}
});
}
/**
* Clean up timers and intervals when Node-RED stops the node.
*/
_attachCloseHandler() {
this.node.on('close', (done) => {
clearInterval(this._tickInterval);
clearInterval(this._statusInterval);
done();
});
}
}
module.exports = nodeClass;

801
src/specificClass.js Normal file
View File

@@ -0,0 +1,801 @@
/**
* @file machine.js
*
* Permission is hereby granted to any person obtaining a copy of this software
* and associated documentation files (the "Software"), to use it for personal
* or non-commercial purposes, with the following restrictions:
*
* 1. **No Copying or Redistribution**: The Software or any of its parts may not
* be copied, merged, distributed, sublicensed, or sold without explicit
* prior written permission from the author.
*
* 2. **Commercial Use**: Any use of the Software for commercial purposes requires
* a valid license, obtainable only with the explicit consent of the author.
*
* THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
* IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
* FITNESS FOR A PARTICULAR PURPOSE, AND NONINFRINGEMENT. IN NO EVENT SHALL THE
* AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES, OR OTHER
* LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT, OR OTHERWISE, ARISING FROM,
* OUT OF, OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
* SOFTWARE.
*
* Ownership of this code remains solely with the original author. Unauthorized
* use of this Software is strictly prohibited.
*
* @summary A class to interact and manipulate machines with a non-euclidian curve
* @description A class to interact and manipulate machines with a non-euclidian curve
* @module machine
* @exports machine
* @version 0.1.0
* @since 0.1.0
*
* Author:
* - Rene De Ren
* Email:
* - r.de.ren@brabantsedelta.nl
*
* Add functionality later
// -------- Operational Metrics -------- //
maintenanceAlert: this.state.checkMaintenanceStatus()
*/
//load local dependencies
const EventEmitter = require('events');
const {logger,configUtils,configManager,state, nrmse, MeasurementContainer, predict, interpolation , childRegistrationUtils} = require('generalFunctions');
class Machine {
/*------------------- Construct and set vars -------------------*/
constructor(machineConfig = {}, stateConfig = {}, errorMetricsConfig = {}) {
//basic setup
this.emitter = new EventEmitter(); // Own EventEmitter
this.configManager = new configManager();
this.defaultConfig = this.configManager.getConfig('rotatingMachine'); // Load default config for rotating machine
this.configUtils = new configUtils(this.defaultConfig);
this.config = this.configUtils.initConfig(machineConfig);
// Init after config is set
this.logger = new logger(this.config.general.logging.enabled,this.config.general.logging.logLevel, this.config.general.name);
this.state = new state(stateConfig, this.logger); // Init State manager and pass logger
this.errorMetrics = new nrmse(errorMetricsConfig, this.logger);
// Initialize measurements
this.measurements = new MeasurementContainer();
this.interpolation = new interpolation();
this.child = {}; // object to hold child information so we know on what to subscribe
this.flowDrift = null;
this.predictFlow = new predict({ curve: this.config.asset.machineCurve.nq }); // load nq (x : ctrl , y : flow relationship)
this.predictPower = new predict({ curve: this.config.asset.machineCurve.np }); // load np (x : ctrl , y : power relationship)
this.predictCtrl = new predict({ curve: this.reverseCurve(this.config.asset.machineCurve.nq) }); // load reversed nq (x: flow, y: ctrl relationship)
this.currentMode = this.config.mode.current;
this.currentEfficiencyCurve = {};
this.cog = 0;
this.NCog = 0;
this.cogIndex = 0;
this.minEfficiency = 0;
this.absDistFromPeak = 0;
this.relDistFromPeak = 0;
this.state.emitter.on("positionChange", (data) => {
this.logger.debug(`Position change detected: ${data}`);
this.updatePosition();
});
//this.calcCog();
this.childRegistrationUtils = new childRegistrationUtils(this); // Child registration utility
}
// Method to assess drift using errorMetrics
assessDrift(measurement, processMin, processMax) {
this.logger.debug(`Assessing drift for measurement: ${measurement} processMin: ${processMin} processMax: ${processMax}`);
const predictedMeasurement = this.measurements.type(measurement).variant("predicted").position("downstream").getAllValues().values;
const measuredMeasurement = this.measurements.type(measurement).variant("measured").position("downstream").getAllValues().values;
if (!predictedMeasurement || !measuredMeasurement) return null;
return this.errorMetrics.assessDrift(
predictedMeasurement,
measuredMeasurement,
processMin,
processMax
);
}
reverseCurve(curve) {
const reversedCurve = {};
for (const [pressure, values] of Object.entries(curve)) {
reversedCurve[pressure] = {
x: [...values.y], // Previous y becomes new x
y: [...values.x] // Previous x becomes new y
};
}
return reversedCurve;
}
// -------- Config -------- //
updateConfig(newConfig) {
this.config = this.configUtils.updateConfig(this.config, newConfig);
}
// -------- Mode and Input Management -------- //
isValidSourceForMode(source, mode) {
const allowedSourcesSet = this.config.mode.allowedSources[mode] || [];
return allowedSourcesSet.has(source);
}
isValidActionForMode(action, mode) {
const allowedActionsSet = this.config.mode.allowedActions[mode] || [];
return allowedActionsSet.has(action);
}
async handleInput(source, action, parameter) {
if (!this.isValidSourceForMode(source, this.currentMode)) {
let warningTxt = `Source '${source}' is not valid for mode '${this.currentMode}'.`;
this.logger.warn(warningTxt);
return {status : false , feedback: warningTxt};
}
this.logger.info(`Handling input from source '${source}' with action '${action}' in mode '${this.currentMode}'.`);
try {
switch (action) {
case "execSequence":
await this.executeSequence(parameter);
//recalc flow and power
this.updatePosition();
break;
case "execMovement":
await this.setpoint(parameter);
break;
case "flowMovement":
// Calculate the control value for a desired flow
const pos = this.calcCtrl(parameter);
// Move to the desired setpoint
await this.setpoint(pos);
break;
case "emergencyStop":
this.logger.warn(`Emergency stop activated by '${source}'.`);
await this.executeSequence("emergencyStop");
break;
case "statusCheck":
this.logger.info(`Status Check: Mode = '${this.currentMode}', Source = '${source}'.`);
break;
default:
this.logger.warn(`Action '${action}' is not implemented.`);
break;
}
this.logger.debug(`Action '${action}' successfully executed`);
return {status : true , feedback: `Action '${action}' successfully executed.`};
} catch (error) {
this.logger.error(`Error handling input: ${error}`);
}
}
setMode(newMode) {
const availableModes = defaultConfig.mode.current.rules.values.map(v => v.value);
if (!availableModes.includes(newMode)) {
this.logger.warn(`Invalid mode '${newMode}'. Allowed modes are: ${availableModes.join(', ')}`);
return;
}
this.currentMode = newMode;
this.logger.info(`Mode successfully changed to '${newMode}'.`);
}
// -------- Sequence Handlers -------- //
async executeSequence(sequenceName) {
const sequence = this.config.sequences[sequenceName];
if (!sequence || sequence.size === 0) {
this.logger.warn(`Sequence '${sequenceName}' not defined.`);
return;
}
if (this.state.getCurrentState() == "operational" && sequenceName == "shutdown") {
this.logger.info(`Machine will ramp down to position 0 before performing ${sequenceName} sequence`);
await this.setpoint(0);
}
this.logger.info(` --------- Executing sequence: ${sequenceName} -------------`);
for (const state of sequence) {
try {
await this.state.transitionToState(state);
// Update measurements after state change
} catch (error) {
this.logger.error(`Error during sequence '${sequenceName}': ${error}`);
break; // Exit sequence execution on error
}
}
}
async setpoint(setpoint) {
try {
// Validate setpoint
if (typeof setpoint !== 'number' || setpoint < 0) {
throw new Error("Invalid setpoint: Setpoint must be a non-negative number.");
}
// Move to the desired setpoint
await this.state.moveTo(setpoint);
} catch (error) {
console.error(`Error setting setpoint: ${error}`);
}
}
// Calculate flow based on current pressure and position
calcFlow(x) {
const state = this.state.getCurrentState();
if (!["operational", "accelerating", "decelerating"].includes(state)) {
this.measurements.type("flow").variant("predicted").position("downstream").value(0);
this.logger.debug(`Machine is not operational. Setting predicted flow to 0.`);
return 0;
}
//this.predictFlow.currentX = x; Decrepated
const cFlow = this.predictFlow.y(x);
this.measurements.type("flow").variant("predicted").position("downstream").value(cFlow);
//this.logger.debug(`Calculated flow: ${cFlow} for pressure: ${this.getMeasuredPressure()} and position: ${x}`);
return cFlow;
}
// Calculate power based on current pressure and position
calcPower(x) {
const state = this.state.getCurrentState();
if (!["operational", "accelerating", "decelerating"].includes(state)) {
this.measurements.type("power").variant("predicted").position('upstream').value(0);
this.logger.debug(`Machine is not operational. Setting predicted power to 0.`);
return 0;
}
//this.predictPower.currentX = x; Decrepated
const cPower = this.predictPower.y(x);
this.measurements.type("power").variant("predicted").position('upstream').value(cPower);
//this.logger.debug(`Calculated power: ${cPower} for pressure: ${this.getMeasuredPressure()} and position: ${x}`);
return cPower;
}
// calculate the power consumption using only flow and pressure
inputFlowCalcPower(flow) {
this.predictCtrl.currentX = flow;
const cCtrl = this.predictCtrl.y(flow);
this.predictPower.currentX = cCtrl;
const cPower = this.predictPower.y(cCtrl);
return cPower;
}
// Function to predict control value for a desired flow
calcCtrl(x) {
this.predictCtrl.currentX = x;
const cCtrl = this.predictCtrl.y(x);
this.measurements.type("ctrl").variant("predicted").position('upstream').value(cCtrl);
//this.logger.debug(`Calculated ctrl: ${cCtrl} for pressure: ${this.getMeasuredPressure()} and position: ${x}`);
return cCtrl;
}
// this function returns the pressure for calculations
getMeasuredPressure() {
const pressureDiff = this.measurements.type('pressure').variant('measured').difference();
// Both upstream & downstream => differential
if (pressureDiff != null) {
this.logger.debug(`Pressure differential: ${pressureDiff.value}`);
this.predictFlow.fDimension = pressureDiff.value;
this.predictPower.fDimension = pressureDiff.value;
this.predictCtrl.fDimension = pressureDiff.value;
//update the cog
const { cog, minEfficiency } = this.calcCog();
// calc efficiency
const efficiency = this.calcEfficiency(this.predictPower.outputY, this.predictFlow.outputY, "predicted");
//update the distance from peak
this.calcDistanceBEP(efficiency,cog,minEfficiency);
return pressureDiff.value;
}
// get downstream
const downstreamPressure = this.measurements.type('pressure').variant('measured').position('downstream').getCurrentValue();
// Only downstream => use it, warn that it's partial
if (downstreamPressure != null) {
this.logger.warn(`Using downstream pressure only for prediction: ${downstreamPressure} `);
this.predictFlow.fDimension = downstreamPressure;
this.predictPower.fDimension = downstreamPressure;
this.predictCtrl.fDimension = downstreamPressure;
//update the cog
const { cog, minEfficiency } = this.calcCog();
// calc efficiency
const efficiency = this.calcEfficiency(this.predictPower.outputY, this.predictFlow.outputY, "predicted");
//update the distance from peak
this.calcDistanceBEP(efficiency,cog,minEfficiency);
return downstreamPressure;
}
this.logger.error(`No valid pressure measurements available to calculate prediction using last known pressure`);
//set default at 0 => lowest pressure possible
this.predictFlow.fDimension = 0;
this.predictPower.fDimension = 0;
this.predictCtrl.fDimension = 0;
//update the cog
const { cog, minEfficiency } = this.calcCog();
// calc efficiency
const efficiency = this.calcEfficiency(this.predictPower.outputY, this.predictFlow.outputY, "predicted");
//update the distance from peak
this.calcDistanceBEP(efficiency,cog,minEfficiency);
return 0;
}
handleMeasuredFlow() {
const flowDiff = this.measurements.type('flow').variant('measured').difference();
// If both are present
if (flowDiff != null) {
// In theory, mass flow in = mass flow out, so they should match or be close.
if (flowDiff.value < 0.001) {
// flows match within tolerance
this.logger.debug(`Flow match: ${flowDiff.value}`);
return flowDiff.value;
} else {
// Mismatch => decide how to handle. Maybe take the average?
// Or bail out with an error. Example: we bail out here.
this.logger.error(`Something wrong with down or upstream flow measurement. Bailing out!`);
return null;
}
}
// get
const upstreamFlow = this.measurements.type('pressure').variant('measured').position('upstream').getCurrentValue();
// Only upstream => might still accept it, but warn
if (upstreamFlow != null) {
this.logger.warn(`Only upstream flow is present. Using it but results may be incomplete!`);
return upstreamFlow;
}
// get
const downstreamFlow = this.measurements.type('pressure').variant('measured').position('downstream').getCurrentValue();
// Only downstream => might still accept it, but warn
if (downstreamFlow != null) {
this.logger.warn(`Only downstream flow is present. Using it but results may be incomplete!`);
return downstreamFlow;
}
// Neither => error
this.logger.error(`No upstream or downstream flow measurement. Bailing out!`);
return null;
}
handleMeasuredPower() {
const power = this.measurements.type("power").variant("measured").position("upstream").getCurrentValue();
// If your system calls it "upstream" or just a single "value", adjust accordingly
if (power != null) {
this.logger.debug(`Measured power: ${power}`);
return power;
} else {
this.logger.error(`No measured power found. Bailing out!`);
return null;
}
}
updatePressure(variant,value,position) {
switch (variant) {
case ("measured"):
//only update when machine is in a state where it can be used
if (this.state.getCurrentState() == "operational" || this.state.getCurrentState() == "accelerating" || this.state.getCurrentState() == "decelerating") {
// put value in measurements
this.measurements.type("pressure").variant("measured").position(position).value(value);
//when measured pressure gets updated we need some logic to fetch the relevant value which could be downstream or differential pressure
const pressure = this.getMeasuredPressure();
//update the flow power and cog
this.updatePosition();
this.logger.debug(`Measured pressure: ${pressure}`);
}
break;
default:
this.logger.warn(`Unrecognized variant '${variant}' for pressure update.`);
break;
}
}
updateFlow(variant,value,position) {
switch (variant) {
case ("measured"):
// put value in measurements
this.measurements.type("flow").variant("measured").position(position).value(value);
//when measured flow gets updated we need to push the last known value in the prediction measurements to keep them synced
this.measurements.type("flow").variant("predicted").position("downstream").value(this.predictFlow.outputY);
break;
case ("predicted"):
this.logger.debug('not doing anythin yet');
break;
default:
this.logger.warn(`Unrecognized variant '${variant}' for flow update.`);
break;
}
}
updateMeasurement(variant, subType, value, position) {
this.logger.debug(`---------------------- updating ${subType} ------------------ `);
switch (subType) {
case "pressure":
// Update pressure measurement
this.updatePressure(variant,value,position);
break;
case "flow":
this.updateFlow(variant,value,position);
// Update flow measurement
this.flowDrift = this.assessDrift("flow", this.predictFlow.currentFxyYMin , this.predictFlow.currentFxyYMax);
this.logger.debug(`---------------------------------------- `);
break;
case "power":
// Update power measurement
break;
default:
this.logger.error(`Type '${type}' not recognized for measured update.`);
return;
}
}
//what is the internal functions that need updating when something changes that has influence on this.
updatePosition() {
if (this.state.getCurrentState() == "operational" || this.state.getCurrentState() == "accelerating" || this.state.getCurrentState() == "decelerating") {
const currentPosition = this.state.getCurrentPosition();
// Update the predicted values based on the new position
const { cPower, cFlow } = this.calcFlowPower(currentPosition);
// Calc predicted efficiency
const efficiency = this.calcEfficiency(cPower, cFlow, "predicted");
//update the cog
const { cog, minEfficiency } = this.calcCog();
//update the distance from peak
this.calcDistanceBEP(efficiency,cog,minEfficiency);
}
}
calcDistanceFromPeak(currentEfficiency,peakEfficiency){
return Math.abs(currentEfficiency - peakEfficiency);
}
calcRelativeDistanceFromPeak(currentEfficiency,maxEfficiency,minEfficiency){
let distance = 1;
if(currentEfficiency != null){
distance = this.interpolation.interpolate_lin_single_point(currentEfficiency,maxEfficiency, minEfficiency, 0, 1);
}
return distance;
}
// Calculate the center of gravity for current pressure
calcCog() {
//fetch current curve data for power and flow
const { powerCurve, flowCurve } = this.getCurrentCurves();
const {efficiencyCurve, peak, peakIndex, minEfficiency } = this.calcEfficiencyCurve(powerCurve, flowCurve);
// Calculate the normalized center of gravity
const NCog = (flowCurve.y[peakIndex] - this.predictFlow.currentFxyYMin) / (this.predictFlow.currentFxyYMax - this.predictFlow.currentFxyYMin);
//store in object for later retrieval
this.currentEfficiencyCurve = efficiencyCurve;
this.cog = peak;
this.cogIndex = peakIndex;
this.NCog = NCog;
this.minEfficiency = minEfficiency;
return { cog: peak, cogIndex: peakIndex, NCog: NCog, minEfficiency: minEfficiency };
}
calcEfficiencyCurve(powerCurve, flowCurve) {
const efficiencyCurve = [];
let peak = 0;
let peakIndex = 0;
let minEfficiency = 0;
// Calculate efficiency curve based on power and flow curves
powerCurve.y.forEach((power, index) => {
// Get flow for the current power
const flow = flowCurve.y[index];
// higher efficiency is better
efficiencyCurve.push( Math.round( ( flow / power ) * 100 ) / 100);
// Keep track of peak efficiency
peak = Math.max(peak, efficiencyCurve[index]);
peakIndex = peak == efficiencyCurve[index] ? index : peakIndex;
minEfficiency = Math.min(...efficiencyCurve);
});
return { efficiencyCurve, peak, peakIndex, minEfficiency };
}
//calc flow power based on pressure and current position
calcFlowPower(x) {
// Calculate flow and power
const cFlow = this.calcFlow(x);
const cPower = this.calcPower(x);
return { cPower, cFlow };
}
calcEfficiency(power, flow, variant) {
if (power != 0 && flow != 0) {
// Calculate efficiency after measurements update
this.measurements.type("efficiency").variant(variant).position('downstream').value((flow / power));
} else {
this.measurements.type("efficiency").variant(variant).position('downstream').value(null);
}
return this.measurements.type("efficiency").variant(variant).position('downstream').getCurrentValue();
}
updateCurve(newCurve) {
this.logger.info(`Updating machine curve`);
const newConfig = { asset: { machineCurve: newCurve } };
//validate input of new curve fed to the machine
this.config = this.configUtils.updateConfig(this.config, newConfig);
//After we passed validation load the curves into their predictors
this.predictFlow.updateCurve(this.config.asset.machineCurve.nq);
this.predictPower.updateCurve(this.config.asset.machineCurve.np);
this.predictCtrl.updateCurve(this.reverseCurve(this.config.asset.machineCurve.nq));
}
getCompleteCurve() {
const powerCurve = this.predictPower.inputCurveData;
const flowCurve = this.predictFlow.inputCurveData;
return { powerCurve, flowCurve };
}
getCurrentCurves() {
const powerCurve = this.predictPower.currentFxyCurve[this.predictPower.currentF];
const flowCurve = this.predictFlow.currentFxyCurve[this.predictFlow.currentF];
return { powerCurve, flowCurve };
}
calcDistanceBEP(efficiency,maxEfficiency,minEfficiency) {
const absDistFromPeak = this.calcDistanceFromPeak(efficiency,maxEfficiency);
const relDistFromPeak = this.calcRelativeDistanceFromPeak(efficiency,maxEfficiency,minEfficiency);
//store internally
this.absDistFromPeak = absDistFromPeak ;
this.relDistFromPeak = relDistFromPeak;
return { absDistFromPeak: absDistFromPeak, relDistFromPeak: relDistFromPeak };
}
getOutput() {
// Improved output object generation
const output = {};
//build the output object
this.measurements.getTypes().forEach(type => {
this.measurements.getVariants(type).forEach(variant => {
const downstreamVal = this.measurements.type(type).variant(variant).position("downstream").getCurrentValue();
const upstreamVal = this.measurements.type(type).variant(variant).position("upstream").getCurrentValue();
if (downstreamVal != null) {
output[`downstream_${variant}_${type}`] = downstreamVal;
}
if (upstreamVal != null) {
output[`upstream_${variant}_${type}`] = upstreamVal;
}
if (downstreamVal != null && upstreamVal != null) {
const diffVal = this.measurements.type(type).variant(variant).difference().value;
output[`differential_${variant}_${type}`] = diffVal;
}
});
});
//fill in the rest of the output object
output["state"] = this.state.getCurrentState();
output["runtime"] = this.state.getRunTimeHours();
output["ctrl"] = this.state.getCurrentPosition();
output["moveTimeleft"] = this.state.getMoveTimeLeft();
output["mode"] = this.currentMode;
output["cog"] = this.cog; // flow / power efficiency
output["NCog"] = this.NCog; // normalized cog
output["NCogPercent"] = Math.round(this.NCog * 100 * 100) / 100 ;
if(this.flowDrift != null){
const flowDrift = this.flowDrift;
output["flowNrmse"] = flowDrift.nrmse;
output["flowLongterNRMSD"] = flowDrift.longTermNRMSD;
output["flowImmediateLevel"] = flowDrift.immediateLevel;
output["flowLongTermLevel"] = flowDrift.longTermLevel;
}
//should this all go in the container of measurements?
output["effDistFromPeak"] = this.absDistFromPeak;
output["effRelDistFromPeak"] = this.relDistFromPeak;
//this.logger.debug(`Output: ${JSON.stringify(output)}`);
return output;
}
} // end of class
module.exports = Machine;
/*------------------- Testing -------------------*/
/*
curve = require('C:/Users/zn375/.node-red/public/fallbackData.json');
//import a child
const Child = require('../../../measurement/dependencies/measurement/measurement');
console.log(`Creating child...`);
const PT1 = new Child(config={
general:{
name:"PT1",
logging:{
enabled:true,
logLevel:"debug",
},
},
functionality:{
softwareType:"measurement",
},
asset:{
type:"sensor",
subType:"pressure",
},
});
const PT2 = new Child(config={
general:{
name:"PT2",
logging:{
enabled:true,
logLevel:"debug",
},
},
functionality:{
softwareType:"measurement",
},
asset:{
type:"sensor",
subType:"pressure",
},
});
//create a machine
console.log(`Creating machine...`);
const machineConfig = {
general: {
name: "Hydrostal",
logging: {
enabled: true,
logLevel: "debug",
}
},
asset: {
supplier: "Hydrostal",
type: "pump",
subType: "centrifugal",
model: "H05K-S03R+HGM1X-X280KO", // Ensure this field is present.
machineCurve: curve["machineCurves"]["Hydrostal"]["H05K-S03R+HGM1X-X280KO"],
}
}
const stateConfig = {
general: {
logging: {
enabled: true,
logLevel: "debug",
},
},
// Your custom config here (or leave empty for defaults)
movement: {
speed: 1,
},
time: {
starting: 2,
warmingup: 3,
stopping: 2,
coolingdown: 3,
},
};
const machine = new Machine(machineConfig, stateConfig);
//machine.logger.info(JSON.stringify(curve["machineCurves"]["Hydrostal"]["H05K-S03R+HGM1X-X280KO"]));
machine.logger.info(`Registering child...`);
machine.childRegistrationUtils.registerChild(PT1, "upstream");
machine.childRegistrationUtils.registerChild(PT2, "downstream");
//feed curve to the machine class
//machine.updateCurve(curve["machineCurves"]["Hydrostal"]["H05K-S03R+HGM1X-X280KO"]);
PT1.logger.info(`Enable sim...`);
PT1.toggleSimulation();
PT2.logger.info(`Enable sim...`);
PT2.toggleSimulation();
machine.getOutput();
//manual test
//machine.handleInput("parent", "execSequence", "startup");
machine.measurements.type("pressure").variant("measured").position('upstream').value(-200);
machine.measurements.type("pressure").variant("measured").position('downstream').value(1000);
testingSequences();
const tickLoop = setInterval(changeInput,1000);
function changeInput(){
PT1.logger.info(`tick...`);
PT1.tick();
PT2.tick();
}
async function testingSequences(){
try{
console.log(` ********** Testing sequence startup... **********`);
await machine.handleInput("parent", "execSequence", "startup");
console.log(` ********** Testing movement to 15... **********`);
await machine.handleInput("parent", "execMovement", 15);
machine.getOutput();
console.log(` ********** Testing sequence shutdown... **********`);
await machine.handleInput("parent", "execSequence", "shutdown");
console.log(`********** Testing moving to setpoint 10... while in idle **********`);
await machine.handleInput("parent", "execMovement", 10);
console.log(` ********** Testing sequence emergencyStop... **********`);
await machine.handleInput("parent", "execSequence", "emergencystop");
console.log(`********** Testing sequence boot... **********`);
await machine.handleInput("parent", "execSequence", "boot");
}catch(error){
console.error(`Error: ${error}`);
}
}
//*/