added testfile fixing bugs

This commit is contained in:
znetsixe
2025-09-23 15:03:57 +02:00
parent c62071992d
commit cbc0840f0c
3 changed files with 539 additions and 47 deletions

526
src/groupcontrol.test.js Normal file
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@@ -0,0 +1,526 @@
const MachineGroup = require('./specificClass.js');
const Machine = require('../../rotatingMachine/src/specificClass');
const Measurement = require('../../measurement/src/specificClass');
const specs = require('../../generalFunctions/datasets/assetData/curves/hidrostal-H05K-S03R.json');
function createBaseMachineConfig(machineNum, name, specs) {
return {
general: {
logging: { enabled: true, logLevel: "warn" },
name: name,
id: machineNum,
unit: "m3/h"
},
functionality: {
softwareType: "machine",
role: "rotationaldevicecontroller"
},
asset: {
category: "pump",
type: "centrifugal",
model: "hidrostal-h05k-s03r",
supplier: "hydrostal",
machineCurve: specs
},
mode: {
current: "auto",
allowedActions: {
auto: ["execSequence", "execMovement", "statusCheck"],
virtualControl: ["execMovement", "statusCheck"],
fysicalControl: ["statusCheck"]
},
allowedSources: {
auto: ["parent", "GUI"],
virtualControl: ["GUI"],
fysicalControl: ["fysical"]
}
},
sequences: {
startup: ["starting", "warmingup", "operational"],
shutdown: ["stopping", "coolingdown", "idle"],
emergencystop: ["emergencystop", "off"],
boot: ["idle", "starting", "warmingup", "operational"]
}
};
}
function createBaseMachineGroupConfig(name) {
return {
general: {
logging: { enabled: true, logLevel: "debug" },
name: name
},
functionality: {
softwareType: "machinegroup",
role: "groupcontroller"
},
scaling: {
current: "normalized"
},
mode: {
current: "optimalcontrol"
}
};
}
const ptConfig = {
general: {
logging: { enabled: true, logLevel: "debug" },
name: "testpt",
id: "0",
unit: "mbar",
},
functionality: {
softwareType: "measurement",
role: "sensor"
},
asset: {
category: "sensor",
type: "pressure",
model: "testmodel",
supplier: "vega"
},
scaling: {
absMin: 0,
absMax: 4000,
}
}
const stateConfig = {
time:{starting:0, warmingup:0, stopping:0, coolingdown:0},
movement:{speed:1000, mode:"staticspeed"},
}
async function sleep(ms) {
return new Promise(resolve => setTimeout(resolve, ms));
}
function logMachineStates(mg, testName) {
console.log(`\n=== ${testName} ===`);
console.log(`scaling: ${mg.scaling}, mode: ${mg.mode}`);
console.log(`flow range: ${mg.dynamicTotals.flow.min.toFixed(2)} - ${mg.dynamicTotals.flow.max.toFixed(2)} m3/h`);
Object.entries(mg.machines).forEach(([id, machine]) => {
const state = machine.state.getCurrentState();
const flow = machine.measurements?.type("flow")?.variant("predicted")?.position("downstream")?.getCurrentValue() || 0;
const power = machine.measurements?.type("power")?.variant("predicted")?.position("upstream")?.getCurrentValue() || 0;
const position = machine.state?.getCurrentPosition();
console.log(`machine ${id}: state=${state}, position=${position.toFixed(2)}, flow=${flow.toFixed(2)}, power=${power.toFixed(2)}`);
});
const totalFlow = mg.measurements?.type("flow")?.variant("predicted")?.position("downstream")?.getCurrentValue() || 0;
const totalPower = mg.measurements?.type("power")?.variant("predicted")?.position("upstream")?.getCurrentValue() || 0;
console.log(`total: flow=${totalFlow.toFixed(2)}, power=${totalPower.toFixed(2)}`);
// ADD THIS RETURN STATEMENT - this is what was missing!
return {
totalFlow,
totalPower,
efficiency: totalPower > 0 ? totalFlow / totalPower : 0
};
}
async function testPriorityVsOptimalEfficiency(mg, pt1) {
const demandIncrement = 1; // Test every 1% for detailed comparison
console.log("\n🔬 PRIORITY vs OPTIMAL CONTROL EFFICIENCY COMPARISON");
console.log("=".repeat(80));
const results = [];
console.log("\n📊 Testing OPTIMAL CONTROL (every 10% for speed)...");
mg.setScaling("normalized");
mg.setMode("optimalcontrol");
// Test every 10% for speed and give machines time to start
for (let demand = 0; demand <= 100; demand += demandIncrement) {
try {
console.log(`\n🔄 Setting optimal demand to ${demand}%`);
await mg.handleInput("parent", demand);
pt1.calculateInput(1400);
const data = logMachineStates(mg, `optimal ${demand}%`);
results.push({
demand,
optimal: {
flow: data.totalFlow,
power: data.totalPower,
efficiency: data.efficiency
}
});
console.log(`✅ optimal ${demand}%: flow=${data.totalFlow.toFixed(2)}, power=${data.totalPower.toFixed(2)}, eff=${data.efficiency.toFixed(4)}`);
} catch (err) {
console.error(`❌ error at optimal ${demand}%:`, err.message);
}
}
console.log("\n📊 Testing PRIORITY CONTROL (every 10% for speed)...");
mg.setMode("prioritycontrol");
let resultIndex = 0;
for (let demand = 0; demand <= 100; demand += demandIncrement) {
try {
console.log(`\n🔄 Setting priority demand to ${demand}%`);
await mg.handleInput("parent", demand);
pt1.calculateInput(1400);
const data = logMachineStates(mg, `priority ${demand}%`);
// Add priority data to existing result
if (results[resultIndex]) {
results[resultIndex].priority = {
flow: data.totalFlow,
power: data.totalPower,
efficiency: data.efficiency
};
}
console.log(`✅ priority ${demand}%: flow=${data.totalFlow.toFixed(2)}, power=${data.totalPower.toFixed(2)}, eff=${data.efficiency.toFixed(4)}`);
resultIndex++;
} catch (err) {
console.error(`❌ error at priority ${demand}%:`, err.message);
resultIndex++;
}
}
// Generate comparison report
generateEfficiencyReport(results);
}
// Add this report generation function
function generateEfficiencyReport(results) {
console.log("\n" + "=".repeat(100));
console.log("📈 EFFICIENCY COMPARISON REPORT");
console.log("=".repeat(100));
// Filter complete results with actual data
const completeResults = results.filter(r =>
r.optimal && r.priority &&
r.optimal.power > 0 && r.priority.power > 0 &&
r.optimal.flow > 0 && r.priority.flow > 0
);
if (completeResults.length === 0) {
console.log("❌ No complete results with active machines to compare");
console.log("💡 This might indicate machines are not starting properly");
// Show what data we do have
console.log("\n🔍 DEBUGGING DATA:");
results.forEach(r => {
if (r.optimal || r.priority) {
console.log(`${r.demand}%: optimal=${r.optimal?.power || 'missing'}, priority=${r.priority?.power || 'missing'}`);
}
});
return;
}
console.log(`\n📊 Successfully analyzed ${completeResults.length} test points with active machines`);
// Calculate summary statistics
let totalPowerDiff = 0;
let totalEffDiff = 0;
let validComparisons = 0;
console.log("\n📋 DETAILED BREAKDOWN:");
console.log("Demand | Optimal Power | Priority Power | Power Diff | Optimal Eff | Priority Eff | Eff Diff");
console.log("-------|---------------|----------------|------------|-------------|--------------|----------");
completeResults.forEach(r => {
const powerDiff = r.priority.power - r.optimal.power;
const effDiff = r.priority.efficiency - r.optimal.efficiency;
totalPowerDiff += powerDiff;
totalEffDiff += effDiff;
validComparisons++;
console.log(
`${r.demand}% | ${r.optimal.power.toFixed(3).padStart(11)} | ${r.priority.power.toFixed(3).padStart(12)} | ` +
`${powerDiff.toFixed(3).padStart(8)} | ${r.optimal.efficiency.toFixed(4).padStart(9)} | ` +
`${r.priority.efficiency.toFixed(4).padStart(10)} | ${effDiff.toFixed(4).padStart(7)}`
);
});
if (validComparisons > 0) {
const avgPowerDiff = totalPowerDiff / validComparisons;
const avgEffDiff = totalEffDiff / validComparisons;
console.log("\n📊 SUMMARY:");
console.log(`Valid comparisons: ${validComparisons}`);
console.log(`Average power difference: ${avgPowerDiff.toFixed(3)} kW`);
console.log(`Average efficiency difference: ${avgEffDiff.toFixed(4)} m3/h per kW`);
console.log("\n💡 RECOMMENDATION:");
if (avgEffDiff > 0.001) {
console.log(`✅ Priority Control shows ${avgEffDiff.toFixed(4)} better efficiency on average`);
} else if (avgEffDiff < -0.001) {
console.log(`✅ Optimal Control shows ${Math.abs(avgEffDiff).toFixed(4)} better efficiency on average`);
} else {
console.log(`⚖️ Both control methods show similar efficiency`);
}
}
}
async function testNormalizedScaling(mg, pt1) {
console.log("\n🧪 testing normalized scaling (0-100%)...");
mg.setScaling("normalized");
//first set pressure:
pt1.inputValue = 1400;
//fetch ranges
const maxflow = mg.dynamicTotals.flow.max;
console.log(`max group flow capacity: ${maxflow.toFixed(2)} m3/h`);
const minFlow = mg.dynamicTotals.flow.min;
console.log(`min group flow capacity: ${minFlow.toFixed(2)} m3/h`);
const testPoints = [0, 10, 25, 50, 75, 90, 100];
for (const demand of testPoints) {
try {
console.log(`\n--- normalized demand: ${demand}% ---`);
await mg.handleInput("parent", demand);
logMachineStates(mg, `normalized ${demand}%`);
} catch (err) {
console.error(`❌ error at ${demand}%:`, err.message);
}
}
}
async function testAbsoluteScaling(mg, pt1) {
console.log("\n🧪 testing absolute scaling...");
mg.setScaling("absolute");
const absMin = mg.dynamicTotals.flow.min;
const absMax = mg.dynamicTotals.flow.max;
const testPoints = [
absMin,
absMin + 20,
(absMin + absMax) / 2,
absMax - 20,
absMax
];
for (const demand of testPoints) {
try {
console.log(`\n--- absolute demand: ${demand.toFixed(2)} m3/h ---`);
await mg.handleInput("parent", demand);
pt1.calculateInput(1400);
logMachineStates(mg, `absolute ${demand.toFixed(2)} m3/h`);
} catch (err) {
console.error(`❌ error at ${demand.toFixed(2)}:`, err.message);
}
}
}
async function testControlModes(mg, pt1) {
console.log("\n🧪 testing different control modes...");
const modes = ["optimalcontrol", "prioritycontrol", "prioritypercentagecontrol"];
const testDemand = 50; // 50% demand
mg.setScaling("normalized");
for (const mode of modes) {
try {
console.log(`\n--- testing ${mode} ---`);
mg.setMode(mode);
await mg.handleInput("parent", testDemand);
pt1.calculateInput(1400);
logMachineStates(mg, `${mode} at ${testDemand}%`);
} catch (err) {
console.error(`❌ error testing mode ${mode}:`, err.message);
}
}
}
async function testRampUpDown(mg, pt1) {
console.log("\n🧪 testing ramp up and down...");
mg.setScaling("normalized");
mg.setMode("optimalcontrol");
// Ramp up
console.log("\n--- ramp up test ---");
for (let demand = 0; demand <= 100; demand += 20) {
try {
console.log(`ramping up to ${demand}%`);
await mg.handleInput("parent", demand);
pt1.calculateInput(1400);
if (demand % 40 === 0) { // Log every other step
logMachineStates(mg, `ramp up ${demand}%`);
}
} catch (err) {
console.error(`❌ error ramping up to ${demand}%:`, err.message);
}
}
// Ramp down
console.log("\n--- ramp down test ---");
for (let demand = 100; demand >= 0; demand -= 20) {
try {
console.log(`ramping down to ${demand}%`);
await mg.handleInput("parent", demand);
pt1.calculateInput(1400);
if (demand % 40 === 0) { // Log every other step
logMachineStates(mg, `ramp down ${demand}%`);
}
} catch (err) {
console.error(`❌ error ramping down to ${demand}%:`, err.message);
}
}
}
async function testPressureResponse(mg, pt1) {
console.log("\n🧪 testing pressure response...");
mg.setScaling("normalized");
mg.setMode("optimalcontrol");
const pressures = [800, 1200, 1600, 2000];
const demand = 50;
for (const pressure of pressures) {
try {
console.log(`\n--- testing at ${pressure} mbar ---`);
pt1.calculateInput(pressure);
await mg.handleInput("parent", demand);
logMachineStates(mg, `${pressure} mbar, ${demand}%`);
} catch (err) {
console.error(`❌ error at pressure ${pressure}:`, err.message);
}
}
}
async function testEdgeCases(mg, pt1) {
console.log("\n🧪 testing edge cases...");
mg.setScaling("normalized");
mg.setMode("optimalcontrol");
const edgeCases = [
{ demand: -10, name: "negative demand" },
{ demand: 0, name: "zero demand" },
{ demand: 0.5, name: "fractional demand" },
{ demand: 110, name: "over 100%" },
{ demand: 999, name: "extreme demand" }
];
for (const testCase of edgeCases) {
try {
console.log(`\n--- testing ${testCase.name}: ${testCase.demand} ---`);
await mg.handleInput("parent", testCase.demand);
pt1.calculateInput(1400);
logMachineStates(mg, testCase.name);
} catch (err) {
console.error(`❌ error testing ${testCase.name}:`, err.message);
}
}
}
async function testPerformanceMetrics(mg, pt1) {
console.log("\n🧪 testing performance metrics...");
mg.setScaling("normalized");
mg.setMode("optimalcontrol");
const demands = [25, 50, 75];
const results = [];
for (const demand of demands) {
try {
const startTime = Date.now();
await mg.handleInput("parent", demand);
pt1.calculateInput(1400);
const endTime = Date.now();
const totalFlow = mg.measurements?.type("flow")?.variant("predicted")?.position("downstream")?.getCurrentValue() || 0;
const totalPower = mg.measurements?.type("power")?.variant("predicted")?.position("upstream")?.getCurrentValue() || 0;
const efficiency = totalFlow > 0 ? (totalFlow / totalPower).toFixed(3) : 0;
results.push({
demand,
flow: totalFlow.toFixed(2),
power: totalPower.toFixed(2),
efficiency,
responseTime: endTime - startTime
});
} catch (err) {
console.error(`❌ error testing performance at ${demand}%:`, err.message);
}
}
console.log("\n=== performance summary ===");
console.log("demand | flow | power | efficiency | response(ms)");
console.log("-------|--------|--------|-----------|---------");
results.forEach(r => {
console.log(`${r.demand}% | ${r.flow} | ${r.power} | ${r.efficiency} | ${r.responseTime}`);
});
}
async function runAllTests() {
console.log("🚀 starting comprehensive machinegroup tests...\n");
try {
// Setup
const machineGroupConfig = createBaseMachineGroupConfig("testmachinegroup");
const machineConfigs = {};
machineConfigs[1] = createBaseMachineConfig(1, "testmachine1", specs);
machineConfigs[2] = createBaseMachineConfig(2, "testmachine2", specs);
const mg = new MachineGroup(machineGroupConfig);
const pt1 = new Measurement(ptConfig);
const numofMachines = 2;
// Register machines
for (let i = 1; i <= numofMachines; i++) {
const machine = new Machine(machineConfigs[i],stateConfig);
mg.childRegistrationUtils.registerChild(machine, "downstream");
}
mg.machines[1].childRegistrationUtils.registerChild(pt1, "downstream");
mg.machines[2].childRegistrationUtils.registerChild(pt1, "downstream");
console.log(`✅ setup complete: ${Object.keys(mg.machines).length} machines registered`);
console.log(`flow range: ${mg.dynamicTotals.flow.min.toFixed(2)} - ${mg.dynamicTotals.flow.max.toFixed(2)} m3/h\n`);
// Run test suites
//await testPriorityVsOptimalEfficiency(mg, pt1);
await testNormalizedScaling(mg, pt1);
await testAbsoluteScaling(mg, pt1);
await testControlModes(mg, pt1);
await testRampUpDown(mg, pt1);
await testPressureResponse(mg, pt1);
await testEdgeCases(mg, pt1);
await testPerformanceMetrics(mg, pt1);
console.log("\n🎉 all tests completed successfully!");
} catch (err) {
console.error("💥 test suite failed:", err.message);
console.error("stack trace:", err.stack);
}
}
// Run all tests
runAllTests();

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@@ -221,8 +221,7 @@ class nodeClass {
case "setMode":
const mode = msg.payload;
const source = "parent";
mg.setMode(source, mode);
mg.setMode(mode);
break;
case "setScaling":

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@@ -1,28 +1,4 @@
/**
* @file machine.js
*
* Permission is hereby granted to any person obtaining a copy of this software
* and associated documentation files (the "Software"), to use it for personal
* or non-commercial purposes, with the following restrictions:
*
* 1. **No Copying or Redistribution**: The Software or any of its parts may not
* be copied, merged, distributed, sublicensed, or sold without explicit
* prior written permission from the author.
*
* 2. **Commercial Use**: Any use of the Software for commercial purposes requires
* a valid license, obtainable only with the explicit consent of the author.
*
* THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
* IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
* FITNESS FOR A PARTICULAR PURPOSE, AND NONINFRINGEMENT. IN NO EVENT SHALL THE
* AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES, OR OTHER
* LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT, OR OTHERWISE, ARISING FROM,
* OUT OF, OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
* SOFTWARE.
*
* Ownership of this code remains solely with the original author. Unauthorized
* use of this Software is strictly prohibited.
*
* @summary A class to interact and manipulate machines with a non-euclidian curve
* @description A class to interact and manipulate machines with a non-euclidian curve
* @module machineGroup
@@ -252,13 +228,11 @@ class MachineGroup {
//machineId = parseInt(machineId);
const state = machines[machineId].state.getCurrentState();
const validSourceForMode = machines[machineId].isValidSourceForMode("parent", "auto");
const validActionForMode = machines[machineId].isValidActionForMode("execSequence", "auto");
// Reasons why a machine is not valid for the combination
if( state === "off" || state === "coolingdown" || state === "stopping" || state === "emergencystop" || !validSourceForMode || !validActionForMode){
if( state === "off" || state === "coolingdown" || state === "stopping" || state === "emergencystop" || !validActionForMode){
return;
}
@@ -353,10 +327,6 @@ class MachineGroup {
}
// -------- Mode and Input Management -------- //
isValidSourceForMode(source, mode) {
const allowedSourcesSet = this.config.mode.allowedSources[mode] || [];
return allowedSourcesSet.has(source);
}
isValidActionForMode(action, mode) {
const allowedActionsSet = this.config.mode.allowedActions[mode] || [];
@@ -531,10 +501,9 @@ class MachineGroup {
filterOutUnavailableMachines(list) {
const newList = list.filter(({ id, machine }) => {
const state = machine.state.getCurrentState();
const validSourceForMode = machine.isValidSourceForMode("parent", "auto");
const validActionForMode = machine.isValidActionForMode("execSequence", "auto");
return !(state === "off" || state === "coolingdown" || state === "stopping" || state === "emergencystop" || !validSourceForMode || !validActionForMode);
return !(state === "off" || state === "coolingdown" || state === "stopping" || state === "emergencystop" || !validActionForMode);
});
return newList;
}
@@ -806,12 +775,6 @@ class MachineGroup {
async handleInput(source, Qd, powerCap = Infinity, priorityList = null) {
if (!this.isValidSourceForMode(source, this.mode)) {
this.logger.warn(`Invalid source ${source} for mode ${this.mode}`);
return;
}
const scaling = this.scaling;
const mode = this.mode;
let rawInput = Qd;
@@ -848,6 +811,10 @@ class MachineGroup {
case "optimalcontrol":
await this.optimalControl(Qd,powerCap);
break;
default:
this.logger.warn(`${mode} is not a valid mode.`);
break;
}
//recalc distance from BEP
@@ -857,8 +824,8 @@ class MachineGroup {
}
setMode(source,mode) {
this.isValidSourceForMode(source, mode) ? this.mode = mode : this.logger.warn(`Invalid source ${source} for mode ${mode}`);
setMode(mode) {
this.mode = mode;
}
getOutput() {
@@ -1009,7 +976,7 @@ async function makeMachines(){
mg.machines[1].childRegistrationUtils.registerChild(pt1, "downstream");
mg.machines[2].childRegistrationUtils.registerChild(pt1, "downstream");
mg.setMode("parent","prioritycontrol");
//mg.setMode("prioritycontrol");
mg.setScaling("normalized");
const absMax = mg.dynamicTotals.flow.max;
@@ -1047,9 +1014,9 @@ async function makeMachines(){
/*
for(let demand = 0 ; demand <= 100 ; demand += 1){
//set pressure
console.log("------------------------------------");
console.log(`processing demand of ${demand}`);
await mg.handleInput("parent",demand);
console.log(mg.machines[1].state.getCurrentState());
console.log(mg.machines[2].state.getCurrentState());
@@ -1071,4 +1038,4 @@ async function makeMachines(){
makeMachines();
*/
//*/